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KIA BUZZ
KIA BUZZ
KIA BUZZ

Built in the U.S.A




By Min-Ji Jung
Assistant Manager
Corporate-Culture PR Team

More than 10 million new cars are sold annually in the US, a fiercely competitive market seen as the world’s test bed for automobiles. Kia Motors is making greater inroads in the US market with the launch of its first local production plant in the state of Georgia. The official opening ceremony of Kia Motors Manufacturing Georgia (KMMG) took place on February 26, 2010. Located in West Point, Georgia, KMMG can roll out up to 300,000 vehicles annually. Kia, which already has plants in China (430,000 units) and Slovakia (300,000 units), is now equipped to produce more than 1 million units overseas.

State-of-the-art automobile factory
Interstate 85 runs through the states of Georgia and Alabama. It also takes you along the US southern auto belt, home to auto plants of companies like GM, Ford and Hyundai Motor. If you take the I-85 from Atlanta and travel two hours southwest, you will reach the city of West Point, the site of KMMG. It took about three years to complete the facility after work kicked off in October 2006. Although it looks a lot different now, the site that houses KMMG used to be pastures for grazing cattle.

It is a self-sufficient complex that includes a press shop, body shop, paint shop, transmission shop, module shop and other facilities to make finished cars. It also has a parts storage warehouse and testing facilities. The site is the largest among all production plants of the Automotive Group.

All vehicles out of KMMG undergo rigorous quality testing. Testing facilities include a 1.4 km track of straight and curved roads and a 3.1 km track with 14 specially simulated roads. Finished cars and parts are transported via roads and railway in the vicinity. In particular, KMMG boasts a railway system within the grounds. What’s more, a conveyor belt carries parts made by suppliers residing on the KMMG site, leading to savings in logistics costs.

The cutting-edge auto plant has drawn much attention. Recently, the head of the Defense Advanced Research Projects Agency (DARPA) and an army general visited KMMG – DARPA is an agency under the US Dept. of Defense responsible for developing new technology for military use. Last summer, the head of BMW Manufacturing in South Carolina and the plant supervisor paid a visit to see KMMG’s production system and agreed on plans for mutual exchanges.

Synergies
KMMG will produce models for distribution in the North American market. It joins other Kia facilities in the US including the design center in Irvine, California. With the launch of KMMG, Kia is now equipped with a full range of operations in the US extending from R&D to production, sales, marketing and after-service. This means Kia can respond more swiftly to changes in local consumer demands and market conditions. KMMG began producing the all-new Sorento in November 2009 and is scheduled to start manufacturing an RV from the second half of the year. Its target is to roll out 130,000 vehicles by the year’s end. Next year, KMMG intends to boost output to 185,000 units. It subsequently plans to launch production of a new model for the US market and raise capacity to 300,000 units.

New Sorento ranked 2nd in the mid-size SUV market
New Sorento, the first Kia car to be built on US soil, sheds a positive light on KMMG. Kia sold 8,207 units of Sorento, in February, which made the model the second best-selling mid-size SUV of the month. Moreover, a review of customer claims suggests that the initial quality of all-new Sorento may be the highest among Kia cars to date.

A key advantage of KMMG has to do with the local employees. Many of them have prior experience working in plants. Another positive is the emphasis on family and teamwork prevalent in the region. The enthusiasm of the local staff is evident in the statistics. KMMG produces 57 vehicles per hour and an average 460 vehicles a day. The operating rate topped 100% from the first month of production. With its leading-edge facilities and top-notch workforce, KMMG seems to be on its way to emerging as the new automobile Mecca of North America.


  • HyundaiSmoke

    This factory looks like its from I Robot. I wonder how much additional space will West Point need to build Next gen Santa Fe.

  • Derrick G

    Hmmm, last I checked I-85 ran through South Carolina, where it passes yet another auto plant and a truck plant, North Carolina, where it passes yet another truck plant, and Virginia, too.

    I guess those RV and another model comments pretty much confirm what the Korean press had reported last year. Good luck with those production launches, as well as with the model launch on the latter.

  • Floyd Erlewine

    Are you going to keep making the Boggego? I hope you do for I love it.

  • http://www.kia-buzz.com Pamela @ Kia Motors Corp

    @Floyd — Rest assured! We are still making the Borrego. It is made in our flagship plant, Hwasung, here in Korea and distributed around the world.

  • Geoff

    Interesting reading and pictures. Thanks!

  • T. Smith

    We had read some time ago that the Borrego was being discontinued in North America due to low sales – has this changed?

    It is rumoured that the Santa Fe will be built at the West Point plant, I find that strange when I would think you need all the capacity of this new plant to built KIA vehicles. Hyundai is already in full production with that model at their Montgomery plant, why would you change it?

  • Derrick G

    Pam,

    Any chance the Borrego will return to the US?

  • http://kiabuzz Doug S

    Are tours of the West Point, Ga. factory available to the public or team members of KIA dealerships? I would like to see it for myself…

  • http://www.kia-buzz.com Pamela @ Kia Motors Corp

    @Derrick — Did the Borrego leave?! No! We had heard those rumours, too, but rest assured, Borrego is still very much part of our line-up.

    @T.Smith — Lots of rumours about Kia, huh?~ :) A final decision hasn’t been made yet, to be honest.

    @Geoff — Thanks :) We’ll try to keep them coming.

  • Silvina

    HI, I JUST WANT TO KNOW ALL THAT WAS COSTING THE NEW KIA SPORTAGE. I FROM ARGENTINA ….THANKS FOR ANSWER ME.

  • Eloine

    Hi,

    I have just purchased a Kia Sorento. Was wondering when can we see the accessories eg step bar, window splash guard / window visor?? Any shipments on accessiores out to various countries eg Singapore. As far I am concerned I know the accessiores are varies and available in different countries. Do keep me update thks.

    Eloine
    from Singapore

  • Colin

    @ Silvina- Thanks for your interest in All-new Sportage :-)
    Price might vary by region & options, so please visit close dealership for price info or visit web site:http://www.kia.com.ar/kia/web/ for contact.

    Thanks!

  • Eloine

    Hi,

    Any pictures to view the differences between Side Steps and Step Bars. Couldn’t see any pictures on side steps from Kiaparts.com

    thks
    Eloine
    from Singapore